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New 3D Printing Tech Produces Smaller-than-ever Soft Gel Objects

Accepted submission by Phoenix666 at 2020-09-24 15:29:31
Science

New Atlas [newatlas.com]:

If higher-energy/shorter-wavelength electron beams or X-rays were used instead of ultraviolet or visible light, it would be possible to create items with finer structural detail – this is because it's possible to more tightly focus the beams of those types of radiation. Additionally, no light-sensitive molecules would be required, as the beams could work directly on the polymer chains.

Unfortunately, though, the scanning electron microscopes or X-ray microscopes required to produce the beams must be operated in a vacuum. If the water/polymer mixture were to be placed in such a vacuum, it would evaporate before forming into a gel.

Led by Dr. Andrei Kolmakov, scientists at America's National Institute of Standards and Technology have developed a work-around. By placing an ultra-thin sheet of silicon nitride over the liquid chamber, they protected the solution within from the required vacuum, while still allowing electron beams and X-rays to penetrate through.

The researchers were therefore able to create gels containing structures as small as 100 nanometers in width, which is about one one-thousandth the width of a human hair. Once the system is refined further, it is hoped that it will be possible to print items as small as 50 nanometers – about the size of a small virus.

The approach is mainly thought to find application in medical implants and nanotechnology.


Original Submission