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New Power Supply with a Lifetime of Up to 50 Years

Accepted submission by hubie at 2023-01-19 12:38:04
Hardware

KIT's Spinoff 'Digital Power Systems' Develops Ultralong-lived Industrial Power Supplies [kit.edu]:

Switching power supplies are omnipresent in our daily life, may it be in households, offices, or industry. They convert the alternating current supplied into direct current for smartphones, laptops, charging stations of e-cars, and logistics and computing centers. However, conventional power supplies usually have to be exchanged after nine years of permanent operation. Digital Power Systems (DPS), a spinoff of Karlsruhe Institute of Technology (KIT), has now developed and tested power supplies with a lifetime of 50 years.

Conventional switching power supplies are light and compact, but highly susceptible to failure due to the electrolyte capacitors they contain. Film capacitors are far more long-lived. So far, however, they have needed up to ten times more space. "We have now developed a digital control process, by means of which film capacitors can be used on smaller space," DPS Director Michael Heidinger says. [...]

[...] The novel digital control process allows for the use of film capacitors with a slightly increased space requirement only. For control purposes, a microprocessor is integrated in the power supply. It detects disturbing ambient impacts and balances large voltage fluctuations of the film capacitor. As a result, storage capacitors of smaller capacity are sufficient. Heidinger explains that powerful microprocessors have made this possible.

I've had to replace a number of electrolytic capacitors in several of my home appliances over the years, so I can appreciate this development, but do you think the concepts "lifetime of 50 years" and "integrated microprocessor" generally compatible?


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